Batch Preparation Area: | | | | | | | |
| Ensure correct and exact powder mix are prepared for the milk solution. | | |
| Ensure correct Fit For Reprocess materials (if any) are prepared for incorporation based on Reprocess Guide. |
| Prepare milk solution and FFR (if any) in separate kettles, pasteurize based on desired time & temperature. |
| Pumps AMF and/or Vegetable Oil into the emulsion tank/batching tank. | | |
| Acitivates the transfer of pasterized milk solution to the batching tank through the control panel. |
| Prepare the emulsion and add other ingredients. | | | | |
| Record materials traceability to batch prepared. | | | | |
| Cools down the emulsion according to the required temperature. | | | |
| Provide sample of the emulsion per batch to In-process QA, once go signal is given QA forward the emulsion based on |
| temperature requirement in SPPS and in coordination with the chiller and filler Machine Operator. |
| Computes for moisture adjustment when necessary. | | | | |
| Monitor and record Critical Control Point (HACCP-CCP) in the process ( pasteurization and filter change ). |
| During Close-up, coordinate with Immediate Superior and Sanitation Provider on the required CIP schedule. |
| During Close-up, coordinates with chilling Machine Operator on by-pass sequence of the last batch/mix in the schedule. |
| During Close-up, connects the proper CIP pipeline. | | | | |
| During Close-up, conducts CIP / COP based on procedure and standards. | | |
| Coordinates with the chilling Machine Operator, Technicians and/or Immediate Superior if there is any irregularity. |
| Monitor and record all the required information and parameters on the logsheet. | |
| Submits operation logsheet for the day's production to immediate superior. | | |
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Chilling Area: | | | | | | | | |
| Chiller set-up, coordinate Production Schedule from authorized personnel, Immediate Superior or Production Planner. |
| Chiller set-up, ensure CIP is complete. | | | | | |
| Chiller set-up, inspect balance tank, filters, aeration line, booster & high pressure pumps, chiller, valves, pipings and |
| connections according to standard procedure and schedule. | | | |
| Chiller set-up, check power, utility and ammonia supply of the chiller. | | |
| Set chilling parameters based on SPPS to achieved desired product texture and speed. | |
| Performs necessary adjustment when needed to achieve desired product texture and speed. |
| Coordinate with Batching Operator on CIP / sanitizing/ draining of sanitizers at drain points. |
| Conforms to SPPS, GMP and Food Safety standards in each step of the process. | |
| Coordinates with the Technicians and/or Immediate Superior if there is any irregularity. | |
| Monitor and record all the required information and parameters on the logsheet. | |
| Submits operation logsheet for the day's production to immediate superior. | | |
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Filling Area: | | | | | | | | |
| During set-up, ensure CIP is complete. | | | | | |
| During set-up, inspect filling machine according to standard procedure and schedule. | |
| During set-up, coordinate with technicians on any observed major abnormality. | |
| During set-up, prepare materials and other accessories needed by the line. | | |
| Coordinate with Batching Operator availability of margarine emulsion. | | |
| Coordinate with chilling Machine Operator for the start-up of chiller. | | |
| Run process according to operating and manning standards of the Plant. | | |
| Troubleshoot, monitor and record process parameters and observations. | | |
| Operation of coders, casepacker, metal detectors, carton sealers and other filler accessories. |
| Perform basic machine troubleshooting activities and assist technician on preventive maintenance |
| Ensure correct product and shipping carton codes. | | | | |
| During CIP/close-down, coordinate CIP schedule from authorized personnel. | | |
| During CIP/close-down, perform orderly safekeeping of production-related materials. | |
| During CIP/close-down, perform CIP/ COP/ close down activities according to approved standard procedures. |
| During CIP/close-down, fills up necessary checklist/logsheet. | | | |
| Coordinates with the Technicians and/or Immediate Superior if there is any irregularity. | |
| Monitor and record all the required information and parameters on the logsheet. | |
| Submits operation logsheet for the day's production to immediate superior. | | |
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Operation of Auxilliary equipment to include, metal Detactor, X-Ray, weighing Scale, Taping machine & Others @ a Basic level |
